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Yongpu Precision | Crankshaft Oil Hole Deep Hole Drilling
AddDate:2025/11/21  Keywords:用朴精密,曲轴,法兰,曲轴油孔深孔钻  Views:41


Crankshaft

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As the "backbone" and "power converter" of an engine, the crankshaft is the core component responsible for power output. Its primary function is to convert the linear reciprocating motion of pistons into rotational motion, delivering power externally.

Crankshafts are typically manufactured from high-strength forged steel or ductile iron. While these materials offer excellent performance, their high hardness and toughness make them difficult to machine. This accelerates tool wear and demands tools with exceptional hardness, red hardness, and wear resistance, significantly increasing tooling costs.




Crankshaft Oil Holes


Machining crankshaft oil holes is one of the most critical and challenging processes, as the hole depth often exceeds 10 times the diameter. Particularly for steel crankshafts, chip evacuation is the most common issue during oil hole machining. Ensuring smooth and efficient chip removal is essential.

For crankshaft oil hole machining, Minimal Quantity Lubrication (MQL) is recommended as the cooling method. MQL not only facilitates efficient chip evacuation but also reduces cutting fluid usage and后期 maintenance costs, while minimizing environmental and operator hazards.

To address these challenges, Yongpu Precision has developed specialized deep hole drills tailored for crankshaft oil hole machining, providing a reliable solution for efficient crankshaft oil hole processing.


Flute Design


a) Optimized Flute Geometry: Ensures excellent chip evacuation with ample chip space.
b) Polished Flutes: Reduces friction during chip formation, facilitating smoother chip removal.
c) Unique Core Design: Balances tool rigidity and chip evacuation performance.


Edge Design

a) Arc-shaped Relief Surface: Provides high-strength support for the cutting edges.
b) Special Chisel Edge Design: Enhances centering capability and reduces axial forces during penetration.
c) Curved Cutting Edges: Lowers cutting resistance and improves chip-breaking performance.
d) Tip Treatment: Specialized tip treatment minimizes the risk of burrs at the hole exit.


Margin Design

a) Precision Margin Grinding: Utilizes specialized grinding techniques to reduce friction between the margin and workpiece, extending tool life.




Success Case




Flange Machining

Machining holes in the crankshaft flange end is another critical step in crankshaft production. This process presents several challenges:

  1. Extremely high positional accuracy requirements for the flange holes.

  2. Strict perpendicularity requirements between the hole axis and flange face.

  3. Workpiece shape and fixture influences, as well as deformation and vibration during machining, negatively impact tool life.

Yongpu Precision's uniquely designed solid carbide internal coolant drills offer mature technology and proven success in crankshaft flange hole machining:




Product Performance Advantages


  1. Unique Peripheral Edge Design: Ensures minimal peripheral wear even at the end of tool life, guaranteeing stable performance and regrinding results.

  2. Higher Cylindricity: Delivers superior hole geometry.

  3. Specialized Centering Design: Achieves higher positional accuracy for machined holes.




Success Case



Yongpu Precision's specialized deep hole drills for crankshaft oil holes and solid internal coolant drills (YPP Drill®) offer exceptional machining efficiency, extended tool life, and impeccable hole quality, making them the key to success in crankshaft machining.

Yongpu Precision is your reliable partner for reducing costs, improving efficiency, and enhancing quality. Let us work together to build a successful future!


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Below is the featured content from Issue 10 of the magazine

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Cutting Tool Engineering:

https://www.mcimt.com/e/25/10.html




Metal Processing



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